close inspection reveals pin hole rust along the top 2
" and inside lip detioration at the body seam
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purchase this tool at home depot and depress widthwise on
dutchman to get curvature of panel
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use brake to create 3/16" bend on 50" strip
2" wide
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pass 50" x 10" panel through slip roller to match
curvature of tool above
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Notch & fabricate seam with strip shown above to fit under existing panel as
shown
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New lip installed...
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trimming excess from newly fit strip
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position new panel over existing area and make sure to leave
overlap toward front to accomodate panel shape at ends
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Mark new panel in front from bottom with awl to match original shape.
Also mark along back of new panel for future cutting. Remove panel, flip over and cut along line from awl.
Mark existing panel 1.5" behind the rear line you marked
earlier. This is the actual cut line!
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temp install new panel on top of old panel and form edges to
exact curve of original.
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Point of no return!! Cut out old section!
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Notice the original line and the cut line!
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Test assemble strip and new panel & tack weld.
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Remove and weld panel.
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